横轴履带式半煤岩掘进机设计

论文编号:JX234 所有图纸,任务书.外文翻译。论文字数:33090.页数:100

摘    要
      本设计的主要目的是：掌握一般机械产品设计的方法及规律；掌握横轴式截割部的设计步骤。
本设计内容为履带式半煤岩掘进机设计。在此，主要进行了掘进机的整体功能设计和掘进部的结构设计。在整体设计中，本设计主要对掘进机的装载系统、物料输送系统、行走系统、液压系统，以及机架和回转台等主要系统和部件进行功能设计，确定其主要的功能参数。
本设计对掘进部进行了详细的设计、计算。本掘进机采用横轴式掘进部。在设计中，主要对掘进部中的支撑架，掘进部的减速器等进行了详细的设计、计算；对掘进头进行了功能设计。本掘进部设计的主要特点是：
 （1）用三级齿轮传动加惰轮的方式增加了掘进部的长度，满足了掘进部的长度要求，并且避免了最后一级齿轮因直径过大而和掘进头产生干涉。
   （2）第一级使用锥齿轮传动，满足了横轴式掘进部需要改变传动方向的要求。
    此外，本设计还对半煤岩掘进机的特点和发展概况进行了简单介绍，对掘进机拆运安装和调整，掘进机的井下组装以及掘进机的检修和维护保养作了简单介绍。

关键词：
掘进机；截割部；减速器

ABSTRACT
        The main purposes for this design are as follows: to know how to design a digging machine ;to master the way to design the crossing axis digging part of the digging machine.
The thing of this design is a digging machine which is used to cut coal and movd by chain，this design mainly about the function of all of the parts of the machine and the structure of the digging part. In the design of of the whole machine ,this article is main about the taking system ,the carring system ,the walking system ,the liquid system and the the machine structure and so on .
This article mainly talk about the structure of the digging part ,this digging part is a crossing axis digging part.In this article ,the structure of the sustain shelf and the the speed reducing machinery are carefully designed.the characteristic of the digging part are as follows:
  (1) Three couple of gears are used in the speed reducing machinery to add the lengh of the digging part and because this way of design ,the intervention of the gear and the digging head can be avoid.
(2) The cone gears are used in the first couple of the gears,it fulfil the need of the aspect changing of the digging part.
Furthermore the article also talks about the digging machine’s earmark and the history of the digging machine ,and this article also talks about the dismantling and fixing of the machine,the checking and repairing of the machine.

Keywords：
digging machine ; digging part ; speed reducing machinery.

目    录
1 前言 ...................................................................1
1.1设计背景和目的： ......................................................1
1.2 掘进机发展概括： .....................................................1
1.3 掘进机技术发展趋势 ...................................................2
1.4 我国掘进机发展中所要解决的主要问题................................... 4
1.5 掘进机主要机构介绍 ...................................................5
1.5.1工作机构的型式选择.................................................. 5
1.5.2 装载机构的型式选择 .................................................5
1.5.3 输送机构的型式选择 .................................................6
1.5.4 转载机构的型式选择 .................................................6
1.5.5 行走机构的型式选择................................................. 7
1.5.6除尘装置的型式选择.................................................. 7
1.5.7 高压水细射流辅助切割技术........................................... 8
1.6 本掘进机主要特点： ...................................................8
2 设计任务及相关参数..................................................... 9
3 总体设计............................................................... 9
3.1 概述 .................................................................9
3.1.1  特点： ............................................................9
3.1.2主要用途、适用范围：................................................ 9
3. 2 主要技术参数 ........................................................10
3. 3 主要结构和工作原理 ..................................................12
3.3.1 截割部 .............................................................12
3.3.2  装载部 ............................................................14
3.3.3  刮板输送机 ........................................................14
3.3.4  行走部 ............................................................15
3.3.5 机架和回转台...................................................... .15
3.4  液压系统 ............................................................18
3.4.1  油缸回路 ..........................................................18
3.4.2行走回路............................................................ 19
3.4.3装载回路 ............................................................19
3.4.4输送机回路 ..........................................................19
3.4.5转载机回路 ..........................................................19
3.4.6锚杆钻机回路........................................................ 20
3.4.7油箱补油回路........................................................ 20
3.4.8 几种主要液压元件的选型设计......................................... 20
3.5内、外喷雾冷却除尘系统 ................................................22
4 润滑 ...................................................................23
5截割部总体结构设计 ......................................................23
5.1电动机的选型 ..........................................................24
5.1.1电机参数： ..........................................................24
5.1.2电机外形图： ........................................................24
5.2截割头的结构设计 ......................................................24
5.3截割部减速器传动机构设计 ..............................................25
5.3.1传动装置总传动比的确定及各级分传动比的分配：........................ 25
5.3.2传动系统的运动和动力参数： ..........................................26
5.3.3第一级锥齿轮传动计算：.............................................. 27
5.3.4第二级斜齿轮传动计算：.............................................. 32
5.3.5第三级齿轮传动计算： ................................................36
5.4轴的设计计算： ........................................................41
5.5轴承的校核：.......................................................... 44
5.6键的校核： ............................................................45
5.7 减速器箱体的设计..................................................... 46
5.8 掘进部后支撑架的设计 .................................................47
6 电气部分 ...............................................................47
6.1、系统的组成 ..........................................................47
6.2系统的结构............................................................ 48
6.3电控箱的主要技术参数 ..................................................50
6.4 工作原理 .............................................................51
6.4.1、主回路部分........................................................ 51
6.4.2、电源部分.......................................................... 52
6.4.3、控制单元.......................................................... 52
6.4.4、保护单元 ..........................................................53
7 掘进机的安装和调整 .....................................................53
7.1  机器的拆卸和搬运.................................................... 53
7.2掘进机的井下组装 ......................................................54
7.3机器的井下调试 ........................................................55
7.4机器的调整 ............................................................55
8 掘进机的检修和维护保养................................................. 57
8.1机器的日常维护和保养................................................. .57
8.2机器的定期维护和保养 ..................................................58
8.3机器的润滑............................................................ 59
 附录： ..................................................................60
总结..................................................................... 65
翻译部分 .................................................................66
英文原文................................................................. 66
中文译文................................................................. 80
致  谢................................................................... 92

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